2012年8月10日星期五

Homemade modified forklift excellent and suffering


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  A brick factory-made long-term production process of a complete set of brick equipment, automatic hydraulic steering pusher (steering type), automatic swing pusher (straight

Propelled), automatic hydraulic lift trigger and modified forklift, simple operation, the provincial People effort greatly improved the yield of the adobe. Features: simple operation, ease of maintenance,forklift forks
oil

Consumption is low, and other data to the original depot. Note: This forklift truck is only used in brick, in fact, converted a forklift is not difficult any power machinery to configure a set of lifting liquid

Pressure system which could be converted into a forklift to use of individual units in order to save money, buy a modified forklift can also be reluctant to use, but poor overall performance, but this forklift

Inexpensive, can be considered an advantage. Dongguan forklift maintenanceskid steers attachments


   Modified forklift, there are many hidden dangers, we say that a glass factory example: forklift the unauthorized installation of the bar fell down hit the porter. Lee is the director of this glass factory, he said fork

The car did not install the safety device, not reported to the boss. "I did not realize this problem," he rails hanging in the forklift, I am lifting about 4 meters, the bar on the touch

To the wall. "Mr. Shu said, when Mr. Shaw went to pull the tape, trying to bar turn angle, pull the bars fall and hit head. Dongguan forklift maintenance

    The glass factory to make alterations to the special equipment, forklift hook parts not installed with the protection of equipment, failure to make timely investigation of this safety hazard to eliminate. Company workers

Xiaomou forklift operations, illegal standing beside the forklift. Shu of a forklift in the control, but also in violation of the relevant provisions of the "forklift of the safety requirements".

   Modified forklift is not an easy thing, in order modified, forklift truck attachments
must also consider the scope of use. Modified, performance, compared to like, the modification is not in place, maybe every day, a forklift

Failure, there is no practical value. Converted to a high-performance forklift, it is best to go to a professional Dongguan forklift maintenance company modified in order to ensure its usability.

To you about the operational requirements of forklift maintenance


  Forklift repair industry is an important part of the forklift loading and unloading transport, is to ensure that the forklift is in good condition and safe operation of the primary purpose of the service industry. With China s rapid economic

Growth rapid growth each year, forklift sales, forklift maintenance company as the market continues to increase, market competition, domestic and foreign forklift manufacturers in the number and size of the previous day

Beneficial to expand forklift production, especially the rapid growth of the private sector car production. Huge forklift market for forklift maintenance industry has brought unprecedented opportunities and challenges

.

   How to forklift maintenance work is also competition in the industry means a lot of maintenance enterprises in the price war, chaos trend attracted forklift maintenance, and how to guide the forklift-dimensionalattachments skid steer


The safe operation of the repair work, first of all, forklift maintenance to establish a sound system of industry stability of Market Regulation, to establish sound industry exist betw een the question and propose solutions to do

Law, establish a corporate image, maintaining a market conscience development.

   With the high quality requirements of maintenance personnel, maintenance technicians to do the cutting edge of service and maintenance personnel must not only to acquire knowledge and skills, but also the theory is solid, strong technology

Both deal with the traditional mechanical maintenance techniques, the same time, but also with practical experience, can quickly and accurately determine and solve the forklift appeared incurable diseases. Forklift maintenancebudget attachments


Low price services, will not bring benefits to consumers, instead of an incalculable external losses, low price of accessories, the quality is not guaranteed. Forklift maintenance is not

Low price of the golf, but golf high-quality services, professional services, the modern enterprise management, in order to do a good job of forklift maintenance.

2012年8月4日星期六

Analysis of casting solidification


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Quality of the casting and the casting process is closely related to the influence of the solidification of castings. Substances from liquid into solid process called coagulation. Are crystals of solid metal casting, so the metal solidification process known as crystallization. The quality of the casting and mechanical properties depends largely on the proportion of columnar grains and equiaxed grains. steel casting foundry
The casting is cylindrical products whether or equiaxed grains, in addition to the composition of cast alloys, the solidification of the casting. Casting during the solidification process, in addition to pure metals and eutectic composition alloy, generally there are three regions, namely, the solid phase, the solidification and liquid region. Depending on the solidification zone width, the solidification of castings can be divided into the layer by layer solidification of mushy solidification and intermediate solidification in three ways.steel castings manufacturers

2.1 layer by layer solidification of pure metals and eutectic a lloys and the narrow range of crystallization temperature alloys, such as gray cast iron, alloy, silicon brass and low carbon steel, etc., tend to layer by layer solidification mode. Feature is close to the mold wall of the outer layer alloy, once cooled to the temperature of the freezing point or eutectic point in the above-mentioned temperature above the inner layer alloy is still liquid. Solid-liquid interface is clear, smooth, there is no solid-liquid staggered. With the heat transfer to the type of wall, the temperature is falling, another layer of crystalline solid formed. So the solidification process continues, the columnar grain growth within the liquid, until conflict with each other so far. Section heart not yet solidified by the Ministry of liquid metals and low melting point impurities, columnar grains closed.investment casting

2.2 mushy solidification crystallization temperature range of alloys, copper alloys such as aluminum, bronze and ductile iron, high carbon steel, etc., tend to paste solidification mode. Another batch of crystal, these alloys are cooled to the liquidus temperature, the crystallization of the first batch of grain is around the rest of the liquid alloy surrounded by crystal growth is relatively uniform in all directions; temperature decline following the cluster of newly formed particles but also surrounded by the liquid alloy, which makes small grains flooded the section, the solid-liquid staggered, and ultimately generate coarse equiaxed grains in the whole section of the casting; not yet solidified liquid alloy, are a large number of equiaxed grains closed.steel castings

2.3 intermediate solidification of carbon steel, white iron, as well as some special brass, etc., tend to solidification mode in the middle. Between the layer by layer solidification and mushy sol idification, both columnar crystal there, equiaxed grains. Alloy castings solidification zone is not static, it is with the casting temperature, that affect the casting temperature gradient factors affect the coagulation zone size. For example, some alloys manufactured in the sand was the middle of solidification into a metal casting solidification zone width can be reduced

Qingdao Huasheng Tai shot blasting machine to achieve the important breakthrough of the casting machinery


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 The shot blasting machine industry is an important pillar industry of national economy in the foundry industry, steel mills, shipyards, and die industry, automotive manufacturing, valve fact ory, motorcycle factory, hardware factory, electroplating plants, steel construction, bearing plant, Pavement Engineering industries, shot blasting machine as a surface treatment equipment for rapid economic development occupy an important position, an important foundation for shot blasting machine manufacturing for the country s independent industrial system, but also reflects an important symbol of the power of social and industrial development.
investment casting china
From the development path of the foundry industry, shot blasting machine equipment in the direction towards the development of large-scale, environmental protection, digital intelligent. Crawler, hook type, style, road and shot blasting machine, shot blasting machinery of Qingdao Huasheng Tai as a leading manufacturer of one has been continuously forge ahead, always standing in front of the industry. Qingdao Huasheng Tai has also set up a "the Huasheng Tai Heavy Management Center, not only to provide customers with a full range of personnel, technical support, customers can also long-term contract shot blasting machine equipment production line, which is also unique in the country. valve castings
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Shot blasting machine industry development trend in the 2012, Huasheng Tai mechanical engineers said that two years will be the rapid growth period of the time the shot blasting machine industry, equipment manufacturers of shot blasting machine must seize the opportunity for the development .Undercarriage track frames
 And how to become bigger and stronger, so that innovation and R & D and accurate grasp of market direction, will be a huge challenge to the domestic industry is facing a shot blasting machine. The Qingdao Huasheng Tai shot blasting machine companies clearly see tremendous growth opportunities for shot blasting machine industry, on the one hand, continue to provide the product quality and technical services, on the other hand constantly increased research efforts and the introduction of new patented technology in every year, the new top equipment, standing on the forefront of the domestic shot blasting machines, has become the production and export base of shot blasting machine, domestic foundry industry companies the best one of the manufacturers
steel casting foundry

Resolution Cast waste resources recycling


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Waste sand trails brick technical issues to be addressed in the past, a lot of people tried to use the waste sand system trails brick. However, due to the low strength of the system to fail. First, the main cause of this problem of waste sand degrees smaller, more cement binder, waste sand in the dust on the strength of cement. In order to solve these problems, we carried out a large number of experimental studies, have carried out more than 100 formulations over 10 kinds of materials forming test, adjust the particle size and the amount of each component, adding special additives, and through a strict variety of testing and data analysis, preferably out of the ideal formula would effectively guarantee the mechanical properties of the brick, the brick to reach the GB pavers of the mechanical index.
investment casting china
The trail brick manufacturing and applications take full advantage of the foundry sand forming the advantages of using homemade equipment has developed a variety of products with fine surface structure and complex shapes. A plant and laying of channel and part of the road, through this process, not only can the use of waste sand and water residue can also use the cupola, to clean up the oxide scale and other waste materials by the use of proven materials for improving the strength of the bricks and The wear resistance has a very good role. The success of this process, which can handle more than 80% of the casting of solid waste.
valve castings
Waste coke briquette instead of the end part of the coke waste coke powder coke crushing the powder. Foundry coke to join the cupola should be screened out. I Foundry and Casting Plant in each of the production process, can produce thousands of tons of waste coke powder, about 5% of the total coke consumption. Molding technology, these materials are per tonne more than 100 yuan low as the low-level fuel. Coke is the main raw material of the casting production, coke supply in recent years there have been ten years without a comprehensive tensions and spiraling prices, and sometimes the price is more than 2,000 yuan / t. If these materials re-use, and can bring hundreds million worth of economic benefits. Therefore, as soon as possible the development of coke powder molding technology to produce high strength, heat burning, low cost type coke is an urgent need to reduce casting cost. Undercarriage track frames
lost wax castings
Thus ability sulfate and acidic media, corrosion penetration, the life expectancy of up to over a thousand years, so this material can be used in corrosive media environment. The role of high temperature: the CBC composite material is based on the ionic bond and covalent connection-b ased, unlike cement-based materials are very sensitive to heat and high temperature hydrogen bond connection, so the fire antiknock ability. Excellent water resistance: the CBC composite internal structure dense, porosity, and external chemicals to water as the carrier is difficult to penetrate inside the material, and therefore very prominent impermeability can be used as a hydraulic material steel casting foundry

Casting defects in the semi-steel roll


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 Semi-steel roll wide range of uses, but there will be some flaws: face crack, a large area of ??the slag, riser shrinkage in the casting production process, the finished product rate is low, you need to analyze and to control.

1, the crack

Semi-steel roller rough on the crack of the roll surface and the end is the cause of improper C, Si content with cold paint process is unreasonable, the chemical composition of the roll material, but off the molding process is unreasonable, casting process.

2, a large area of ??the slag

Semi-steel work surface roll processing the visible area of ??the slag. Low coating strength, thickness control is not strict, the cavity and the casting of debris in the system, the molten steel slag material cause.

3, the riser shrinkage

After the completion of the molten steel casting, the cooling time and cooling rate resulting in more formation of shrinkage defects in the riser.

Control measures are: investment c asting china

1, the crack

1) blast furnace C content control in the process lower limit of Si content control in the limit.

2) coating thickness to ensure that in the 0.5-1.0mm, spray evenly.

3) shape, roll neck to take the next mud of the core technology is conducive to the contraction of molten steel, to reduce shrinkage cracks, and under the roller shape R Ministry fillet trimming, should be less than cold-diameter 50-150mm, depth control in the 150-200mm.

4), casting the molten steel to maintain a large flow of the casting process, shorten the casting time to ensure that the casting speed.

2, a large area of ??the slag valve castings

1) the melting process the furnace waste products, slag clean.

2) a steel ladle should be clean to ensure that the scum floating; leakage of bottom package casting ladle bottom bl owing Ar, the purification of molten steel.

3) hanging sand process to increase the binder bentonite should be appropriate to avoid too little, casting caused by sand washing slag.
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4) modeling is completed, the sand box paint brushing uniform clean to ensure that no floating sand. Hop Box, the cavity of the debris also clean.

3, the riser shrinkage

1) Heating risers, in order to facilitate feeding.
steel casting foundry
2) in the riser just before solidification, according to the number of steel water riser Dianbu most appropriate.
lost wax castings
3) Dianbu riser, and then tamping riser 10-20min, and then use the feeding insulation agent covering the riser from the insulatio n.

4) to prevent the next roll neck loose produce, the key is to reduce the roll neck allowance; cold iron can also be placed at the roll neck and neck at the molten steel under rapid solidification to prevent the molten steel feeding.

United States Utah suspended new ironmaking technology


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According to reports, the University of Utah is developing a new method of ironmaking --- suspension ironmaking technology. This approach can simplify the smelting process, mainly in:

(1) direct use of iron oxide concentrate, no pellets, and sintering process; Casting defects in the semi-steel roll

 Semi-steel roll wide range of uses, but there will be some flaws: face crack, a large area of ??the slag, riser shrinkage in the casting production process, the finished product rate is low, you need to analyze and to control.

1, the crack

Semi-steel roller rough on the crack of the roll surface and the end is the cause of improper C, Si content with cold paint process is unreasonable, the chemical composition of the roll material, but off the molding process is unreasonable, casting process.

2, a large area of ??the slag

Semi-steel work surface roll processing the visible area of ??the slag. Low coating strength, thickness control is not strict, the cavity and the c asting of debris in the system, the molten steel slag material cause.

3, the riser shrinkage

After the completion of the molten steel casting, the cooling time and cooling rate resulting in more formation of shrinkage defects in the riser.

Control measures are:

1, the crack

1) blast furnace C content control in the process lower limit of Si content control in the limit.

2) coating thickness to ensure that in the 0.5-1.0mm, spray evenly.

3) shape, roll neck to take the next mud of the core technology is conducive to the contraction of molten steel, to reduce shrinkage cracks, and under the roller shape R Ministry fillet trimming, should be less than cold-diameter 50-150mm, depth control in the 150-200mm.

4), casting the molten steel to maintain a large flow of the casting process, shorten the casting time to ensure that the casting speed.

2, a large area of ??the slag < br />
1) the melting process the furnace waste products, slag clean.

2) a steel ladle should be clean to ensure that the scum floating; leakage of bottom package casting ladle bottom blowing Ar, the purification of molten steel.

3) hanging sand process to increase the binder bentonite should be appropriate to avoid too little, casting caused by sand washing slag.

4) modeling is completed, the sand box paint brushing uniform clean to ensure that no floating sand. Hop Box, the cavity of the debris also clean.

3, the riser shrinkage

1) Heating risers, in order to facilitate feeding.

2) in the riser just before solidification, according to the number of steel water riser Dianbu most appropriate.

3) Dianbu riser, and then tamping riser 10-20min, and then use the feeding insulation agent covering the riser from the insulation.
investment casting china
4) to prevent the next roll neck loose produce, the key is to reduce the roll neck allowance; cold iron can also be placed at the roll neck and neck at the molten steel under rapid solidification to prevent the molten steel feeding.



(2) does not require coke (coal to produce hot reducing gas, the combustion of pulverized coal) in the field;
lost wax castings
(3) the absence of particles bonded or melt topics, you can use high-temperature, the process may be the strength of;

(4) produced the possibility of solid particles or molten iron; valve castings

(5) primary refractory subject;
steel casting foundry
(6) easily supply the raw materials (copper and nickel sulphide concentr ates particles had been supplied to the flash smelting furnace, more than 50 years did not float to the surface such as congestion and bonding the subject. Iron oxide concentrate more easily, due to their proximity to the gas than the sulfide particles close to the oxygen more chaos;

(7) the possibility of direct steel-making in the set of equipment.

Suspension on those grounds, as the high-intensity process is the best choice, especially iron oxide concentrate from the fine sifting. This suspension produced an example of flash melting furnace (smaller than for the iron flash restore) per year (approximately 0.6 to 0.8 t / min) produced copper at 0.3 to 0.4x10 ^ 6 tons.
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Materials and reduction of CO2 use this new technology to get the three fuel input and output flow and input and output amount, and the three manipulation from the tradi tional blast furnace fuel input and output streams and the input and output. In particular, a lot for this new technology produced by the reduction of CO2, and even coal reduction of CO2 produced in the blast furnace. Eliminated coking / combustion, the pellets and sintering stages, the proposed technology will have other environmental benefits. In the the USDOE lecture provides a typical number of pollution in the manipulation of the current blast furnace Phi matter